The uses of gearboxes in the blasting industry have been changing to a greater extent. They are real power transmission units in surface preparation equipment. Gearboxes are used in:
The shot blasting machine’s blasting wheel is driven by gearboxes. These machines throw the abrasives, such as steel grit and steel shots, that are rotated at the high speed of the blast wheels.
Also, gearboxes drive the screw conveyors and abrasive reclaiming systems, which are the waste carriers for used abrasives that return to the hopper for a recycling process.
Moreover, they provide power for the rotary table and hanger-type shot blasting machine in sand blasting equipment for large component blasting.
Besides that, these units are utilised in bucket elevators that lift the abrasives in vertical directions during the recovery and recycling processes.
In general, the functions of gearboxes are not limited to just shot blasting—they are a major part of various surface preparation and cleaning systems.
Product Details
A Gearbox is a vital part of the mechanical system that is found in heavy-duty industrial applications, which also include the shot blasting industry. Basically, it is a device that allows workers to transport the mechanical power that comes from one component to another while, at the same time, adjusting the torque and speed to meet the requirements of the work. In the shot blasting machine or sand blasting machine, the gearbox regulates the speed of the blast wheel or conveyor, ensuring a uniform and consistent flow of abrasive and surface treatment throughout the process. Motors need to have an efficient gearbox in order for them not to be affected by the loss of efficiency, high downtime, or generating uneven blasting results.
At Shot Blaster, we are the leading manufacturers of gearboxes that have been engineered specifically for such severe working conditions, where the continuous flow of abrasive particles, such as steel shots, steel grits, aluminium oxide, and glass beads, passes through the system. Our gearboxes are made of high-quality alloy steel that has gone through a sophisticated heat treatment process, which guarantees high durability and low maintenance costs over time.
Types of Gearbox
Gearboxes are different in design and are diversified to cater to various industries. A blasting sector gear method depends on such things as workload requirement, available space, and efficiency needs.
Helical Gearbox: In a shot blasting machine, helical gearboxes are typically chosen because, along with being capable of heavy loads, they give smooth, noiseless operation with high efficiency. The helical teeth design lets the gear provide higher power for a better transfer of a heavy load, which makes these gears perfect for continuous applications.
Worm Gearbox: The Worm gearbox is small in design, and it provides high torque at low speed, which is perfect for roller conveyor and rotary table used in sand blasting machines. It also provides a silent run, great for places where noise is of great concern.
Inline Helical Gearbox: The main characteristics of the in-line helical gear are the close shaft arrangement and high transmission efficiency. It is mainly used in the vertical conveyor, the carrying screw, and the abrasive reclaiming system of shot blasting equipment. In addition to that, these types of gearboxes are also mounted on other blasting devices, such as dry ice blasting equipment and the vapour blasting machine, which are able to guarantee the smooth running and the long-lasting machine life.
At Shot Blaster, we offer all these types of gearboxes in different ratios, sizes, and mounting options, providing tailored solutions for every blasting requirement.
Advantages of the Gear Box
By using a high-quality gearbox in your abrasive blasting equipment, you will be able to enjoy a lot of benefits:
Durability for Long-Term Service: Our helical gearbox and worm gearbox are composed of hardened alloy steel, which gives them the perfect resistance to small damage in abrasive environments.
Energy Saver: The high-precision machining and the smooth engagement of the gears help to minimise energy losses, thereby stoking your blasting machine to reach its peak capacity.
Small size: The worm gearbox takes up less space and is good for the installation of machines in small spaces.
Low Noise and Vibration: Our inline helical gearboxes facilitate smoother power transmission, thus assuring less noise and a friendly working environment.
Flexibility: Gearboxes can be used for shot blasting, sand blasting, vapour blasting, hydro blasting, and a dry ice blasting machine.
Simple Upkeep: Built for continuous operations with very short downtime.
Industries can increase their productivity by choosing the right type of gearbox, as they can reduce their power consumption and extend the life of their blasting machines.
Gearbox Manufacturer in India
Shot Blaster is the leading and trusted gearbox manufacturer in India, providing Surface Preparation and Material Handling Equipment to meet customer requirements. We produce and construct gearboxes that are specifically designed for the following industries:
Our gearboxes are accurately made, quality tested, and supported by a strong after-sales service team. Committed to creativity, quality, and affordability, Shot Blaster continues to be one of the leading gearbox manufacturers in India.
Gearbox Price
The gearbox price in India is decided by the type of gearbox, the size of the gearbox, and the usage. Typically, worm gear boxes can be more affordable because they are made with fewer parts and are simpler in design, while helical gear boxes and inline helical gear boxes are more expensive as they boast higher performance, efficiency, and last longer.
We at Shot Blaster are committed to delivering quality performance at affordable prices. Regardless of whether you require a small-capacity gearbox for a light-duty sand blasting machine or a heavy-duty gearbox for an industrial roller conveyor shot blasting machine, we can assure you of the lowest prices in the market without any compromise with the quality. Along with that, our team of experts will always be there for you to decide what the right choice of gearbox is for your application.